SH 3/1-K-8, Navalpur, Shivpur, Varanasi info@jkdplastics.com
+91 81760 66255 Mon-Sat: 9:00 AM - 7:00 PM

Our Manufacturing Facility

State-Of-The-Art plant

Automated Production Line in Varanasi

Operating from Navalpur, Shivpur, Varanasi, our manufacturing plant houses high-speed automatic stretch blow molding equipment capable of massive volume cycles.

To assure perfect product standards, our facility utilizes clean-air compressors operating up to 40 bar pressure, water chillers for instant mold cooling, and computerized control panels that control preheating cycles down to milliseconds. This level of automation ensures consistency in bottle weight, neck dimensions, and base stability.

Production Capability

Over 25,000 PET bottles manufactured and inspected daily, enabling fast turnaround on bulk wholesale shipments across Uttar Pradesh and nearby states.

Modern Blow Molders

High-speed machinery controls bottle shapes, weight distribution, and transparency.

40-Bar Compressors

Clean, oil-free high-pressure air ensures flawless bottle expansions.

Advanced Chillers

High-capacity chillers solidify plastic shapes instantly, eliminating warps.

Precision Molds

Steel alloy molds provide perfect threads and crisp branding details.

Technical Workflow

The PET Bottle Blow Molding Process

Discover how JKD Plastics transforms polymer preforms into strong, crystal-clear B2B packaging containers.

1
Preform Feeding

Virgin PET preforms are loaded into hopper elevators and aligned for entry.

2
IR Heating

Preforms revolve through infrared heating zones to reach standard molding temperatures.

3
Stretch & Blow

Heated preforms are stretched by rods and expanded using high-pressure air.

4
Water Cooling

Molds undergo water cooling to solidify the bottle form before ejection.

5
QC Audit

Ejected bottles undergo automatic size and leak pressure testing.

Quality Testing Protocol

At JKD Plastics, quality check processes are running parallel to manufacturing. Each batch is audited for:

  • Leak-Proofing: Submitting random samples to high-pressure air sensors.
  • Thread Dimensions: Vernier audit checking cap seal geometry matches standard sizes.
  • Drop Test: Drop test from standard heights (1.5 - 2 meters) when filled with water.
  • Bottom Stability: Insuring exact wall distribution around bottle base.

Packaging & Storage Area

We believe clean warehousing is as essential as molding. Our final storage protocols include:

  • Dust Protection: Shrink wrap covering keeps bottles completely clean.
  • Durable Corrugated Boxes: Heavy outer boxes prevent squishing during transit.
  • Ventilated Storage: Temp-controlled warehouse safeguards bottles from warping under heat.
  • Standard Batch Labels: Batch numbers simplify traceability for clients.

Want to Schedule a Factory Visit?

We invite procurement managers and institutional buyers to inspect our automated production lines in Shivpur, Varanasi.

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